Custom Injection Moulding

KCS has the capacity to package to customer requirements, whatever they may be. This includes bulk loose packing or shop ready packaging.

KCS also has warehousing capabilities to store stock on hand. Contact us to enquire about this further.

Pick-ups and deliveries can also be arranged directly between our premises and product distributors.

KCS has multiple National and International customers that utilise our facilities for safe, clean and careful packaging, warehousing and distribution.

Measures have been put in place to help eliminate the risk of harm or contamination to customer’s products through facility security measures, elevated shelving, temperature control and monitoring, and vermin and pest control.

KCS operates to ISO 9001:2000

KCS is a proud member of SEDEX – a not-for-profit membership organisation dedicated to driving improvements in responsible and ethical business practices in global supply chains.

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KCS Pty Ltd has the capacity to meet all your Design, Toolmaking and Manufacturing requirements.

Our in-house Toolroom and Engineering facilities are operated, managed and maintained by fully indentured and qualified tradespeople of the highest standard.

We have all the necessary engineering machinery and equipment to manufacture, build and maintain your new or existing Injection moulding tool, or any other engineering project, with expertise and precision.

Our Engineering facility has a range of CNC machining centres, Milling machines, Centre lathes, Spark-erosion machines, Surface grinders, Radial drills, plus all the necessary additional ancillary equipment, fixtures and tooling to get the job done accurately and efficiently.

All CNC programs are prepared with Delcam POWERMILL, ensuring optimised, efficient, metal removal whilst maintaining error free, collision free, gouge free cutter paths.

KCS' in-house Design capabilities are enhanced and strengthened by the use of the latest versions of design, detailing and graphics software from the Autodesk™ suite of products ensuring quality designs and drawings.

KCS’ convenience of total in-house capabilities from initial concept to product completion offers a distinct market advantage:

  • The ability to fast track processes and respond rapidly to change.
  • Timely communication between the various in-house disciplines resulting in maximum efficiency and minimum disruption.
  • Early involvement in product design, polymer choices, production strategies and tool design.


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This website is independent of Autodesk, Inc., and is not authorized by, endorsed by, sponsored by, affiliated with, or otherwise approved by Autodesk, Inc.

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Injection moulding is the process of melting thermo plastic polymer pellets and forcing them through a precision barrel with a mechanical screw into a mould or die.

The mould will have at least one cavity shape, and maybe as many as several hundred. The part is then cooled in the die.  The cooling time is approximately relative to part size. As soon as the part is cool enough, it is then ejected from the die. The video below explains this process.

KCS has more than 30 years of experience in custom injection moulding and toolmaking.

As Custom Injection Moulders, KCS has all the resources to produce your finished products from your Invention, idea, design, or existing tooling.   Our skilled and experienced die setters and production staff ensure the highest standards are maintained.

Working from our own in-house tool designs, or from customer supplied data, we will finalise your project and establish the production of your injection moulded parts.

Creating solutions through Injection Moulding and Tooling.

KCS is experienced in all facets of tooling and injection moulding.
Whether the moulding die is a single cavity die moulding a general use polymer, or an especially complex multi cavity die, moulding super-soft polymers, including proprietary blends, and incorporating overmould processes: KCS can meet production requirements.

Our Custom Injection Moulding shop has the capacity to mould products in small, minimum order runs, to very large continuous runs, using moulding machines with clamp capacities of 80 tonnes to 560 tonnes.


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